Lanner, in collaboration with Techman Robot, introduces an advanced AI-powered Robotic Automated Optical Inspection (AOI) solution designed for precision industrial product inspection. This innovative system combines Techman’s collaborative robotic arm, equipped with a built-in AI vision system, and Lanner’s industrial-grade EAI-I730 robotic controller featuring an NVIDIA RTX 6000 ADA GPU. The integration of robotic automation and edge AI enables highly accurate, real-time defect detection in manufacturing environments.
Challenges in Traditional AOI Systems
- Limited Accessibility: Fixed cameras often struggle to inspect hard-to-reach areas, leading to incomplete assessments.
- Slow Inspection Speed: Manual and semi-automated inspections are time-consuming and prone to errors.
- High False Positive Rates: Conventional AOI systems may generate inaccurate defect detections, resulting in unnecessary rework or waste.
- Scalability Issues: Expanding traditional AOI systems requires significant hardware investments and operational adjustments.
Solution Overview
The AI-powered robotic AOI solution addresses these challenges through:
Techman’s Collaborative Robotic Arm with Built-in AI Vision: This arm offers dynamic movement, allowing flexible inspection approaches that can access complex product surfaces. The integrated vision system handles various inspection tasks, including object identification, positioning, barcode reading, optical character recognition (OCR), and precise measurements.
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Lanner’s EAI-I730 Industrial AI Platform: Lanner’s EAI-I730 Industrial AI Platform: Acts as the robot controller, harnessing the power of the NVIDIA RTX 6000 ADA GPU to perform AI-driven defect analysis at the edge. This ensures ultra-fast processing, enabling immediate identification of defects, improving inspection precision, and minimizing production downtime.
NVIDIA Isaac Sim on Omniverse: A simulation tool that enables the development of custom digital twin applications for advanced inspection scenarios, facilitating the testing and optimization of inspection processes in a virtual environment.
Key Benefits and Applications
The robotic AOI solution provides significant advantages for industrial inspection. The robotic arm’s mobility enables cameras to access intricate areas, overcoming limitations of fixed AOI systems. AI-powered edge computing ensures real-time defect detection, minimizing delays and improving accuracy while reducing false positives. Its modular design allows seamless integration into production lines with flexibility for future expansions. By automating inspection, manufacturers can reduce reliance on manual labor and enhance efficiency across various industries, including:
- PCB and Semiconductor Manufacturing: Detects soldering defects, component misalignment, and microcracks.
- Automotive Parts Inspection: Identifies structural defects in precision components.
- Consumer Electronics: Verifies the assembly and surface integrity of devices.
Conclusion
By integrating AI-powered robotics with advanced edge computing, Lanner and Techman Robot revolutionize Automated Optical Inspection. This solution enhances accuracy, flexibility, and efficiency in industrial inspections, paving the way for smarter, AI-driven manufacturing processes.